Indlela Yokufaka Nokudiliza Ye-Common Rolling Bearing

Amabheringi ajikelezayoyizingxenye eziyinhloko zemishini yomshini, futhi ukufakwa kwayo kanye nekhwalithi yokuyihlukanisa kuthinta ngqo ukunemba kokusebenza, ukuzinza, kanye nokuphila kwenkonzo yemishini. Izindlela zokuphatha ezifanele zingavimbela izinkinga ezifana nokuguqulwa kwamabhere kanye nomonakalo womgwaqo womjaho, ngaleyo ndlela kuncishiswe ingozi yokwehluleka kwemishini. Lesi sihloko sizonikeza isingeniso esiningiliziwe sezindlela zokufaka kanye nokuhlakaza ezisetshenziswa kakhuluamabheringi ajikelezayo, kanye neziqondiso ezithile zokusebenza.

1. Indlela Yokufaka kanye Nokusebenza Kwe-Rolling Bearing

Kudingeka izinyathelo ezintathu zokulungiselela ngaphambi kokufakwa: Okokuqala, qinisekisa ukuthiibhereimodeli ihlangabezana nezimfuneko zomklamo ngokuhlola amaphutha angaphezulu njengokugqwala noma imihuzuko, bese uphendula indandatho yangaphakathi noma yangaphandle ukuqinisekisa ukusebenza okubushelelezi ngaphandle kokunamathela. Okwesibili, hlanza ijenali yomgodi, imbobo yendlu yokuthwala, kanye namathuluzi okufaka ukuze ususe uwoyela, izingcezu zensimbi, kanye nezinye izinto ezingcolisayo. Okwesithathu, lungisa amathuluzi afaka phakathi izando, izinduku zethusi, imikhono, amadivayisi okushisa (isb., izitofu zokugeza uwoyela), kanye nama-micrometer ngokuya ngobukhulu bemithwalo kanye nezidingo zokufaka.

1. Indlela yokufaka ebandayo: ifanele amabheringi amancane anobubanzi bangaphakathi ≤50mm

Le ndlela ayidingi ukushisa futhi ihilela ukusetshenziswa kwamandla ngqo usebenzisa amathuluzi. Inqubo: 1. Bopha i-bearing kahle ku-shaft journal, uqinisekise ukuthi ubuso bayo bokugcina buhamba ngehlombe. 2. Faka i-sleeve enobubanzi bangaphakathi obukhulu kancane kunomgodi kanye nobubanzi bangaphandle obuncane kancane kunendandatho yangaphandle ye-bearing, ugweme ukuthinta ngqo endandatho yangaphandle. 3. Faka ukushaya okulinganayo kwesando ebusweni bokugcina be-sleeve ngenkathi uqapha indawo ye-bearing kuze kube yilapho kufinyelelwa ekuqondeni okugcwele nehlombe le-shaft. 4. Jikelezisa i-bearing ngesandla ngemuva kokufakwa ukuqinisekisa ukusebenza okubushelelezi ngaphandle kokumelana.

Umfanekiso 1: Umdwebo wesimiso wokuhlanganiswa kwamathuluzi okufakwa okubandayo kanye nokufakwa kwamabhere

2. Indlela yokufaka eshisayo: ifanele amabheringi aphakathi namakhulu anobubanzi bangaphakathi >50mm

Sebenzisa izimiso zokwandisa ukushisa kanye nokufinyela ukuze wandise imbobo yangaphakathi yendandathoibhere, ngaleyo ndlela kunciphisa ukumelana kokufakwa. Inqubo: Faka i-bearing ku-oyili ehlanzekile ye-transformer noma ku-oyili oshisayo we-bearing ekhethekile, uqinisekise ukuthi ifakwa ngokuphelele okungenani ngama-50mm ukusuka phansi kwesitsha ukuze uvimbele ukuthintana okungalingani kokushisa. Gcina ukushisa ku-80-100°C (ubuningi obungu-120°C), ngokuqapha kwesikhathi sangempela usebenzisa i-thermometer. Isikhathi sokushisa semizuzu engama-20-40 siqinisekisa ukusatshalaliswa kokushisa okufanayo kuzo zombili izindandatho zangaphakathi nezangaphandle. Ngemva kokususa, sula ngokushesha ukungcola kwendawo ngendwangu ehlanzekile yekotini. Qondanisa i-bearing nentamo ye-shaft bese uyifaka ngokushesha, usebenzisa induku yethusi ukuze uthinte ubuso bokuphela kwendandatho yangaphakathi ukuze ubeke endaweni efanele kuze kube yilapho kufinyelelwa ukuthintana kahle kwamahlombe. I-bearing izoncipha ngokwemvelo lapho iphola ukuze yakhe uphawu oluqinile nentamo ye-shaft. Ngemva kokupholisa, hlola kabusha ukuguquguquka kokujikeleza.

Umfanekiso 2: Umdwebo ohleliwe wokusebenza kwedivayisi yokushisa yebhavu lamafutha

3. Ukufakwa kwezindlu zokuthwala: endaweni yesehlakalo sendandatho yangaphandle kanye nokubambisana kwezindlu zokuthwala

Ukuze kungene ukuphazamiseka phakathi kwendandatho yangaphandle yebhereyitha kanye nendlu, faka i-lubricant endandathoni yangaphandle bese uyifaka ngokuthepha ngokulinganayo ubuso bokugcina ngesikhafu. Ukuze kungene kahle, mane ufake i-bering embotsheni yendlu, uqinisekise ukuthi indandatho yangaphandle ihambisana nesinyathelo sokuthola indawo. Ngemva kokufaka, kala i-radial runout kanye nokunyakaza kwe-axial usebenzisa i-micrometer, ngamaphutha ahlangabezana nezidingo zokunemba kwemishini.

Umfanekiso 3: Umdwebo wesimiso wokufakwa kwezindlu zamabhere kanye nokuhlolwa kokunemba

2. Indlela Yokudiliza Nokusebenza Kwe-Ukuthwala Okugoqekayo

Ngaphambi kokuyiqaqa, hlanza i-bearing kanye nendawo ezungezile, bese uqaphela indawo yokufaka i-bearing kanye nokuma kwayo ukuze uvimbele amaphutha ngesikhathi sokuphinda uyiqaqe. Khetha amathuluzi afanele okuqaqa ngokusekelwe endleleni yokufaka i-bearing, njengezidonsa, amathuluzi okuqaqa, amadivayisi okushisa, noma izinhlelo ze-hydraulic.

1. Indlela yokuqhaqha iRama: indlela yokuqhaqha esetshenziswa kakhulu, efanelekela amabheringi aneziphetho zomgodi eziveziwe

Khetha i-puller enezincazelo ezihambisanayo ukuqinisekisa ukuthi izinzipho zayo zibamba ngokuphephile indandatho yangaphakathi yebheyira, ukuvimbela ukuguguleka ekuthinteni indandatho yangaphandle. Hlanganisa isihloko senduku yesikulufu nesikhungo somgodi, bese uzungeza induku kancane ukuze usabalalise amandla alinganayo kuzo zonke izinzipho ukuze kususwe ibheyira elibushelelezi. Kuma-tight bearing, faka inani elincane lokugcoba endandatho yangaphakathi noma usebenzise i-heat gun ukuze uyifudumale ngokushesha (izinga lokushisa ≤100°C). Lo mphumela wokwanda kokushisa kanye nokufinyela unciphisa ukuqina ngaphambi kokuyihlukanisa.

Umfanekiso 4: Umdwebo wesimiso wokusebenza kokuhlukaniswa kwamabhere

2. Indlela yokungqongqoza nokuqaqa: ifanelekela ukuthwala okuncane nokuvuleka

Sebenzisa induku yethusi noma izinto ezithambile ukuze ucindezele ebusweni bokugcina bendandatho yangaphakathi yebheyira bese uthinta ngokulinganayo nxazonke zayo. Sebenzisa amandla aphakathi ukuze uvimbele umonakalo kujenali yeshafti noma ibheyira. Uma ibheyira lisekugcineni kweshafti, qinisa ishafti bese uthinta ngqo ekugcineni ngesando, usebenzisa i-counterforce ukususa ibheyira. Kumabheyira atholakala engxenyeni ephakathi yeshafti, qala uvumelanise indawo yokufaka amandla nesleeve ngaphambi kokuthinta.

Umfanekiso 5: Umdwebo wesimiso wamaphuzu okusetshenziswa kwamandla kanye neziqondiso zokusebenza zendlela yokugoqa nokuhlakaza

2. Indlela yokuqhaqha i-hydraulic: ifaneleka ekuthwaleni ukuphazamiseka okukhulu nokukhulu

Uma imbobo kawoyela we-hydraulic isethwe kahle ekugcineni komgodi, xhuma idivayisi ye-hydraulic emgodini kawoyela bese ufaka kancane kancane uwoyela ocindezelwe kakhulu ukuze udale igebe phakathi komgodi kanye nendandatho yangaphakathi yebheri. Ngesikhathi esifanayo, sebenzisa i-puller ukusiza ekususeni ibheri kahle. Le ndlela inciphisa ngempumelelo umonakalo kumgodi kanye nebheri, iqinisekisa ukuthi izingxenye ziyasetshenziswa futhi.

Umfanekiso 6: Umdwebo weskimu woxhumano lwedivayisi yokuqhaqha i-hydraulic kanye nenqubo yokusebenza

III. Izinyathelo Zokuqapha

Ngesikhathi sokufakwa nokuhlukaniswa, ungalokothi ushaye ngqo izinto ezigoqayo zamabhereyi noma amakheji ngesando ukuvimbela umonakalo omkhulu. Sebenzisa izinto zokugcoba ezikhethekile lapho ufudumeza amabhereyi ukuze ugweme ukungcola. Ngemva kokuhlukaniswa, hlanza kahle bese uhlola amabhereyi. Shintsha noma yiliphi ibhereyi ngokuguguleka, imifantu, noma ezinye iziphambeko ngokushesha. Ukunamathela ngokuqinile ezinqubweni ezijwayelekile kubalulekile ukuqinisekisa ukusebenza okuzinzile kwamabhereyi nemishini, futhi zonke izidingo zenqubo kumele zilandelwe ngokuqinile.

Ukufakwa kahle kanye nokuhlukaniswa kwama-rolling bearings kubalulekile ekuqinisekiseni ukuthembeka kwemishini, ukunciphisa izindleko zokulungisa, kanye nokwandisa impilo yesevisi. Ngokwamukela izinqubo ezifanele, ukukhetha amathuluzi afanele, kanye nokugcina isiyalo esiqinile sokusebenza, amabhizinisi anganciphisa kakhulu ingozi yokwehluleka kwemishini kanye nokuwohloka kokusebenza.

Njengomhlinzeki othembekile wokunemba okuphezuluibhereizixazululo,TPinikeza uhla olubanzi lwemikhiqizo kanye nokusekelwa kobuchwepheshe okwenzelwe izinhlobo ezahlukeneizicelo zezimboni. Isekelwa amakhono okukhiqiza athuthukile, ukuphathwa kwekhwalithi okuqinile, kanye nendlela egxile kumakhasimende, i-TP izibophezele ekusizeni abalingani bomhlaba wonke ukuthi bafinyelele ukusebenza kahle okuphezulu, amazinga aphansi okuhluleka, kanye nokuzinza kokusebenza kwesikhathi eside. Ukuze uthole ulwazi olwengeziwe noma ukubonisana ngobuchwepheshe, sicelaoxhumana naye TP.